|
christopher2021
Angemeldet seit:
01.07.2021
Beiträge: 5802
|
As ***** are recognized as integral components of the production process, crane control technology is rapidly evolving. Safety will always be a priority for the hoisting industry, but efficiency and profitability are also driving many of the features overhead crane customer’s request. And control manufacturers are going one step further, marketing systems that are retrofittable for older crane models.
Over the last couple of years, control makers have developed standard versions of the anti-collision, no-fly, and anti-sway functions first introduced as custom safety features for large-capacity crane models. Now, they’re aggressively addressing productivity with standard diagnostics and analytics features. As a result, overhead cranes are becoming an extension of the whole operation.
“The overhead crane was always looked at as a separate operating entity in the facility – a stand-alone machine,” says Dan Beilfuss, vice president of the *****’ Association of ***** (CMAA). “Today cranes are linked into the overall plant processes and are sharing data” with each other and the back office.
He says with enterprise resource planning software systems in the office, cranes can produce specific operational data. Warehouse management systems now link crane and facility, as opposed to recognizing and analyzing them separately.
“The crane used to be ‘the machine up in the ceiling,’ says Beilfuss, who also serves as director of sales, Americas, for the crane solutions group of Buffalo, NY-based Columbus McKinnon.
“Today it’s more of an extension of the entire plant processes.”
Beilfuss believes that makes the process more efficient because it allows the crane owner to take advantage of the ability to measure productivity, output, and overall plant efficiency. He can determine how every department and all of its equipment works together.
“It ties back to data analytics: The crane now contributes to the overall plant process through productivity,” he adds.
The demand for simple-to-use safety features has steadily increased over the last decade or so. Several factors are at play, say Beilfuss and Ed Butte, Columbus McKinnon’s global director of product management and strategic marketing.
First, veteran crane operators are retiring. That’s driving the development of features easily integrated and adapted by less-experienced operators, who may have to quickly get a feel for a crane’s capabilities and functionality.
Second, the industry as a whole is safety-conscious. More companies are bringing environmental, health, and safety officers onboard. “In the last few years, as there have become established EHS personnel in plants, the trend reverberates across the industry. Safety is an industry-wide concern,” says Butte.
Company owners are making their facilities safer to work in, while crane manufactures are making machines safer to use. While automation evolves, diagnostics and analytics are “taking the industry by storm,” say Beilfuss and Butte. But having information available at an operator’s fingertips, either by cell or tablet, is a key development.
The crane owner now “can gather information from the crane, measure certain metrics on performance, and get an idea of when a system may break down so he can keep the equipment up and running,” says Beilfuss.
The crane now tells the owner when to replace the ropes, check the bearings, oil, or brakes. Maintenance intervals “can be calculated based on the operation of the crane,” he says.
Last fall, Italian industrial remote-control manufacturer Autec introduced its LIFT series of handheld controllers, which interface with a smartphone app called My Lift Autec. Available for both Android and iOS systems, the remote control has Bluetooth technology.
“Efficiency, ergonomics and ease of use are what operators are looking for,” says Marco Chemello, marketing and communications, Autec.
In addition to a rugged design, the LIFT system displays machine status with four LEDs for data feedback. It allows the operator to monitor the currently selected hoists in a dual-hoist configuration, as well as other machine data.
These types of data collection features on overhead crane controls contribute to warehouse optimization and overall production efficiency.
“Training efforts are significantly reduced thanks to the simplicity to use,” Chemello says, but with the Autec product’s ‘smart’ installation, equipment maintenance activities can be tracked through the smartphone interface.
Safety, uptime, and productivity tools now bring to bear operational matters in systems that network together. Microprocessors in the various systems harness the information that each machine tracks, says Beilfuss.
In 2020, Columbus McKinnon launched Intelli-Connect, its diagnostics package. “We’re trying now to make it the off-the-shelf version of our diagnostics package,” says Beilfuss.
Butte says the coronavirus pandemic actually moved the development forward. “I don’t want to use COVID as an excuse, but it did drive home this ability to monitor machinery and equipment remotely,” he explains.
“People couldn’t get into facilities or travel as readily. We’ve evolved the diagnostic capabilities of overhead cranes more fully in the last couple of years.”
Under the Intelli-Crane banner, Columbus McKinnon developed a suite of products, including a mobile version. Intelli-Connect Mobile takes the information from the machine to the smartphone or tablet. With it, the operator and the back office can now access the information directly from the hoist.
The product is evolving to network multiple systems on a crane and multiple cranes in a facility. The version should be on the market in the next year or so, according to Butte. “This is the device most customers want,” he says.
“With it, you can confirm parameters, check data trends in operations, look back at runs leading up to a fault, and determine what caused the fault. It also helps bring the hoist back online.”
Intelli-Protect is the company’s proprietary no-fly zone function.
As a stand-alone feature, it’s an easy to set up laser positioning system. With it the user can install multiple no-fly zones within a runway, and it includes slowdown functions that restrict the hook movement to, say, only the upper portion when the crane travels over certain zones.
Intelli-Lift is the company’s off-center pick control, ensuring the load is vertically below the hook when the operator lifts it.
Every product in the Columbus McKinnon suite is designed to be field retrofittable. As Butte says; “they’re all designed with the thought that a customer can put them on an existing crane and realize the benefit from better safety and stronger productivity.”
Mazzella Companies, in Cleveland, Ohio, prides itself on offering the crane owner everything under one roof. The company has devoted product research and development efforts in productivity and safety. As a result, its no-fly and collision avoidance systems have been well received by customers.
Recently, Mazzella worked with Laser- View Technologies, Chester Springs, PA, to develop a hoist monitoring system to prevent or mitigate side pulling and snag loading. “Snag load can happen in an automotive facility where you’re swapping out 20- or 30-ton dies, stacked in a die field. The operator knows which die he needs and will pull it from the die field to take to the press,” explains Kenneth Wright, Mazzella’s vice president, process cranes and modernizations.
“If a guy forgets to unhook one side of the die bolster, the die can tip at an angle and can possibly pull. It becomes snagged when the load is hoisted while it’s still connected somewhere.”
Wright believes one of the biggest challenges for the overhead crane industry right now is that younger operators tend to run cranes like a computer console game.
As a result, safety has become “a big deal” in the industry, he says. It’s reassuring that most companies have a high standard for acceptable crane operation. “They don’t just bring somebody in off the street and say ‘read this book.’”
However, operator unfamiliarity with a particular crane’s operation can also be a factor in customers’ seeking simple no-fly and crane monitoring systems, explains Steven Lubeck, Laser-View president. “One of the things that happens in facilities such as automotive plants is people rotate in and out of different departments. An operator may work on a different crane and may not know how the machine will react.”
Similarly, the worker may lack the training required to operate a particular machine and may not realize the crane is unable to stop on a dime, he says.
The company’s Crane Sentry products, chiefly its no-fly zone system, came about at the request of a customer who wanted to keep its cranes with a load from hitting automotive stamping presses. “We take some of the equipment sensitivity out of the mix and make the system more robust. Where we shine is our no-fly zone systems, which have come to life in the past two years along with hoist safety.”
In steel and automotive fabrication plants, no-fly systems keep the crane from hitting buildings, presses and machines, and keep people from lifting a load unsafely. “Imagine picking up a 40-ton die and the load is 12 inches off center as you’re standing next to it,” says Lubeck. “The minute you pick up the load it will swing faster than you can get out of the way. People get smashed or maimed. Our system mitigates side loading or off-center picks.”
If systems that ensure safety are number one on the shopping list, number two is technology that helps achieve higher production levels under the right conditions. Employers “don’t necessarily want crane operators to work quickly, but to operate more precisely – and to prevent damages to staff, equipment, or material being lifted,” says Lubeck.
Wright cites an incident at an automotive plant in Mexico as an example of the need for safety equipment. “They had an incident involving a snag load with a die in the stack. The die fell, and the operator attempting to get out of the way stumbled and fell. As a result of the fall, he broke his arm.”
In the process, the die was also damaged, as was the crane. The company asked Mazzella to determine if there was anything that could be done to mitigate or eliminate the risk in the future.
“We met with their safety and engineering team and presented our idea. We completed a couple of test installs for them in the States, proved it out, and installed several units in the Mexico plant as well as in other plants in the U.S.”
At last count, Mazzella had orders for 20 or 30 more systems yet to be installed.
“The customer’s safety team appreciated the simplicity of the system.” Many controls manufacturers mention their automotive customers first when asked what sectors most often demand the systems.
“Automotive has been a large growth driver for us because stamping plants are handling frequent die changes every hour,” says Lubeck.
“More frequency means less time between die changes and thus they’re more likely to have an incident.”
But the steel industry, and paper and pulp mills are also requesting these types of safety and production products more often. “The automotive sector is an early adopter of this technology,” says Beilfuss of Columbus McKinnon. “Others taking notice are the metal industry – steel or aluminum. Aerospace is utilizing it, and power generation – hydro and nuclear – is taking hold of this safety technology.”
*****
|
| |
|
Jollyf
Angemeldet seit:
03.12.2022
Beiträge: 110
|
It is crucial to consider how well-functioning and habitable your roof was when making improvements to your house. Due to their convenient ability to quickly and effectively replace the roof or make repairs, I prefer *****. Also, I would like to point out that because of their considerable experience, they have a great selection of work, and you can check out a free online consultation, which is crucial for this sort of job because it enables you to quickly determine the scope of work.
|
| |
|
wilberthandball
Angemeldet seit:
16.12.2021
Beiträge: 6
|
Thanks for the post. Personally I only used warehousing services and and also crossdock, as I got a small logistic service near Tacoma. So ***** is quite a good partner. They helped me to improve my company, and now it's a big load off my shoulders.
|
| |
|
robertjames
Angemeldet seit:
03.10.2022
Beiträge: 96
|
The automatic food packaging machine is a highly efficient flow packaging system designed specifically for the food industry. It caters to a wide range of food products, including bakery items, candies, rice bars, caramel treats, chocolate bars, mammons, moon cakes, wafers, egg rollers, biscuits, cracker biscuits, and cookies. Click here to visit ***** for more information, This machine utilizes a flow packaging system, also known as Horizontal Form-Fill and Seal (HFFS), to create secure and attractive packaging for food products. It starts by forming a horizontal bag from a roll of film, which is then filled with the desired food item. Heat is applied to seal the package, ensuring product freshness and protection.
The automatic food packaging machine is designed to handle the unique requirements of the food industry. It ensures proper sealing and hygienic packaging, preserving the taste, texture, and quality of the food products. The packaging process is fast and efficient, contributing to increased productivity and reduced labor costs.
With its versatility, this packaging machine can accommodate various shapes, sizes, and types of food products. It allows for customization options to meet specific packaging needs, such as adjustable bag sizes and printing capabilities for branding and product information.
By utilizing the automatic food packaging machine, food manufacturers can optimize their production processes, enhance product presentation, and extend shelf life. The machine ensures consistency in packaging quality, eliminates human errors, and complies with food safety regulations.
Overall, the automatic food packaging machine provides a reliable and efficient solution for the food industry. It enables seamless packaging operations for a wide range of food products, helping businesses meet market demands and maintain product integrity.
|
| |
|
matiasburks
Angemeldet seit:
12.06.2023
Beiträge: 1
|
Essay writing services are completely legitimate, legal, and safe to use. It is within the bounds of the law to hire someone to write your essays for you. When utilizing these services, there are generally no issues in terms of their legitimacy. However, it's important to note that submitting a plagiarized essay can result in potential consequences from your educational institution for violating their code of conduct.
*****
Reputable essay writing companies place great emphasis on originality and conduct multiple plagiarism checks to ensure the work is authentic. Therefore, you can trust in their commitment to providing unique content.
*****
Nonetheless, it's crucial to pay attention to the Terms and Conditions of the website when hiring an online essay writer. While some essay writing services explicitly state that you can submit the work as your own, others may have more specific guidelines. These services are primarily intended for research purposes and to serve as examples. Consequently, it is not acceptable to present the work as your own in such cases.
*****
Failing to adhere to these guidelines could potentially result in legal complications. Therefore, when seeking a reputable essay writing service, it is advisable to carefully review their policies and inquire about the permitted use of the essay for your specific requirements.
|
| |
|
GarisonBronx
Angemeldet seit:
24.11.2022
Beiträge: 6
|
The automatic essay generator is a powerful tool that streamlines the essay writing process. By leveraging sophisticated algorithms and vast knowledge databases, this tool can generate well-researched essays on a wide range of topics. With just a few clicks, you can have a complete essay ready for submission. The ***** saves time and effort, allowing you to focus on other important aspects of your academic or professional life.
|
| |
|
letmadly
Angemeldet seit:
04.08.2023
Beiträge: 5
|
Safety will always be a priority for the hoisting industry, but efficiency and profitability are also driving many of the features overhead crane customer’s request *****.
|
| |
|
victorpatrick
Angemeldet seit:
20.07.2023
Beiträge: 9
|
Control manufacturers are even going a step further by marketing systems that can be retrofitted onto older crane models. *****
|
| |
|
LucasGwendolen
Angemeldet seit:
20.12.2022
Beiträge: 8
|
House windows play a pivotal role in both the aesthetic appeal and functional aspects of a home. These transparent openings allow natural light to flood interiors while providing views of the outside world. From traditional designs to modern innovations, windows come in various styles and materials, catering to diverse architectural preferences. Often, maintenance becomes crucial to ensure their longevity, and in cases of minor repairs, products like ***** can come to the rescue, mending small cracks or securing loosened frames. In addition to their utilitarian purposes, windows also symbolize the connection between indoor and outdoor spaces, contributing to the overall character and charm of a house.
|
| |
|
luther00
Angemeldet seit:
28.04.2023
Beiträge: 65
|
As someone who recently renovated their kitchen, I can't emphasize enough how crucial it is to find the right cabinet depth refrigerator. The GE Profile PWE23KSKSS stood out for me with its sleek design and precise measurements that seamlessly fit my new cabinetry. The fact that it doesn't protrude beyond the counter adds a touch of sophistication to the overall look. *****
|
| |
|
GracieFay
Angemeldet seit:
31.01.2023
Beiträge: 14
|
The makers of these controls are taking things a step further by selling retrofittable solutions for already existing cranes. *****
|
| |
|
utneplo
Angemeldet seit:
11.08.2023
Beiträge: 3
|
Breaking into Japan's burgeoning tech industry is no small feat, but the right platform can be your ladder to success. Offering an extensive list of job opportunities spanning various technical domains, discover a centralized hub designed to match your skills with the perfect role. Whether you're a fresh graduate or an industry veteran, this platform provides the resources and network to ignite your career in Japan's tech ecosystem. Take your career to new heights by unlocking opportunities in the Land of the Rising Sun. *****
|
| |
|
Jollyf
Angemeldet seit:
03.12.2022
Beiträge: 110
|
With the help of the robust transcription feature provided by the ***** service, customers may easily translate spoken words into written text. The accessibility and ease of analysis are greatly improved by using this application to convert interviews, lectures, podcasts, or any other audio content into written form. RussianLanguage maintains the correctness of the transcription with its high speech recognition accuracy, making it helpful for corporate, academic, and content creation reasons. The service's multilingual capabilities enable transcription into numerous languages and promote more communication. Users can streamline their processes, save time, and gain insightful information from spoken content by making use of RussianLanguage's transcription capabilities, thus enhancing their linguistic and informational resources.
Zuletzt bearbeitet am: 18.09.2023 22:42 Uhr.
|
| |
|
Annata20
Angemeldet seit:
10.05.2022
Beiträge: 3
|
At no time should anyone be allowed to ride on the hook or load. When a load is suspended, never leave the ***** controls alone. Learn where the crane/hoist disconnect switch is located. If power is lost, turn off all controls to prevent them from starting up unexpectedly.
|
| |
|
stagekarate
Angemeldet seit:
10.10.2023
Beiträge: 6
|
Play ***** and experiment with a fresh iteration of the same cube. one of the Geometry Dash series iterations. In this game, you can practice your mobility.
|
| |
